These filters are also known as:
ProcessNova cleaning filters are used in almost all industrial sectors due to their various types, models, sizes, and special or custom designs. Each type of filter also comes in different models and sizes.
Cleaning Filter FML.PN M30
Main features of these filters:
Construction shapes: Cylindrical
Models: Monobloc, Modular
Materials of construction: St37b painted, AISI304, 316, 316L
Flow rates by size and model: From 1000m³/h to 5000m³/h (for higher flow rates, custom designs are available). Can operate with multiple inlets simultaneously (depending on the model).
Emissions: <5mg/Nm³
Automatic cleaning systems: using compressed air jets
Filter sleeves: Various types, sizes, and filtering materials depending on the fluid to be filtered.
Equipment for explosive atmospheres: ATEX classification
Special equipment: Tailored to customer needs
For cleaning work areas.
These systems eliminate dirt caused by dust or spills of any type of raw material used in various industrial processes. They are applied in any industrial sector that works with raw materials.
In the industrial sector, especially in the ceramic industry, high pressure bag filters are a crucial solution for maintaining air quality and ensuring the efficiency of dust extraction systems in centralized cleaning processes. These filters, also known as cleaning filters, are specifically designed to filter large volumes of air loaded with fine particles generated during the processing of ceramic materials. Additionally, their hybrid version offers an innovative solution for extracting both dust and liquid spills, making them a highly versatile option in various industrial environments.
High pressure bag filters are specially designed to work efficiently in facilities with a centralized cleaning system, meaning an extraction system that collects dust and particles from various machines or work points through pipes connected to a central filter. These filters are essential for maintaining a clean and safe working environment, preventing the accumulation of particles that could pose health risks to workers and ensuring compliance with environmental emission regulations.
High Pressure Design:
High pressure bag filters are designed to withstand high airflow pressures, making them ideal for large-scale industrial processes such as those in the ceramic industry. This design ensures that the filters maintain a high level of efficiency, even when the extraction system is subjected to extreme pressure and air volume conditions.
Pulse Jet Cleaning Technology:
High pressure bag filters often employ Pulse Jet technology to automatically clean the filter bags. This system injects bursts of compressed air at high speed to remove accumulated dust from the bags, ensuring the filter continues to operate efficiently without the need for constant maintenance. The Pulse Jet system is ideal for these filters as it minimizes manual intervention and maximizes filtration capacity.
High-Quality Filter Bags:
The bags used in these filters are made from durable and abrasion-resistant materials, as they must withstand fine particles and, at times, abrasive materials present in the airflow. Commonly, fiberglass or Teflon bags are used to ensure long service life and high filtration efficiency.
One of the latest innovations in filtration technology is the hybrid version of high pressure bag filters, which combines the ability to extract dust with the capacity to absorb liquid spills. This feature is especially useful in industrial environments such as the ceramic sector, where not only large volumes of dust are generated, but also liquids resulting from production processes, such as cooling water or accidental spills.
Dust and Liquid Filtration:
Hybrid filters have a dual capacity that allows them to work in applications where both dust and liquids may be present in the process. This type of filter is ideal for industrial environments where production processes generate fine dust, but also potential liquid spills, such as in the case of ceramic product washing or the use of aqueous solutions for machine cooling.
Dust and Liquid Separation System:
The hybrid version is designed with a structure that separates liquids from dust before they reach the filter bag. Liquids are collected and evacuated through a specialized drainage system, while dust particles continue to be efficiently captured by the filter bags. This design allows the filter to handle both types of waste without compromising its performance.
Advantages in the Ceramic Industry:
In the ceramic industry, where tile, brick, and other product manufacturing machines generate both dust and liquid spills (e.g., during molding processes and the application of waxes or glazes), hybrid filters provide an efficient and versatile solution. These filters not only improve air quality but also prevent liquid accumulation that could damage the extraction system or lead to accidents.
High Filtration Efficiency:
High pressure bag filters are designed to capture even the smallest particles, helping to maintain a clean and safe environment within the industrial plant. This ensures effective removal of fine dust and particulate matter, which is essential for worker safety and overall plant cleanliness.
Sustainability and Regulatory Compliance:
These filters contribute to meeting stringent environmental regulations by reducing dust emissions and improving air quality. Their efficiency helps companies comply with air quality standards and reduce their environmental impact.
Minimal Maintenance:
Thanks to the Pulse Jet cleaning system and the durability of the filter bags, these filters require minimal maintenance. This not only lowers operational costs but also reduces downtime, allowing the system to run smoothly with less intervention.
Versatility of Use:
Hybrid filters offer the additional advantage of being able to handle both dust and liquids, making them an all-in-one solution for industries with diverse filtration needs. This versatility ensures they are adaptable to different types of industrial processes.
Long Durability:
The high-quality filter bags used in these systems provide a long service life, even under challenging working conditions. This durability increases long-term profitability by reducing the frequency of replacements and ensuring consistent performance over time.
Ceramic Industry:
In the ceramic sector, these filters are used to capture the dust generated during the manufacturing of ceramic pieces, especially in the kilns and in the molding and glazing stages. The hybrid version is particularly useful when the manufacturing processes also involve the use of large quantities of liquids, such as in the cooling of pieces or in coating application processes.
Metallurgical Industry:
In processes such as cutting, grinding, or polishing metals, high pressure bag filters help maintain dust levels in the air within permissible limits, protecting both worker health and production equipment.
Cement Industry:
Bag filters are common in cement plants, where the high concentration of dust is a constant challenge. High pressure filters help extract the dust efficiently, while hybrid filters can be useful in areas where liquids are also present, such as in equipment washing processes.
Food and Pharmaceutical Industry:
High pressure bag filters are used to capture dust generated during the manufacturing of food and pharmaceutical products. Hybrid filters in these industries can be employed in processes where liquids like oils or solvents may mix with the dust.
Conclusion:
High pressure bag filters, especially in their hybrid version, offer advanced solutions for dust extraction and liquid spill management across a variety of industries. Their ability to adapt to centralized cleaning systems, along with Pulse Jet cleaning technology, makes them an ideal choice for maintaining operational efficiency, workplace safety, and environmental compliance.
Contact us to learn more about how our high pressure bag filters can improve your industrial process.
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