The ProcessNova baghouse filters are used in almost all industrial sectors due to their various types, models, sizes, and special or customised designs. Each type of filter also comes in different models and sizes.
Baghouse filters FM.PN M300
Main features of these filters:
Construction types: Square, rectangular, and cylindrical.
Models: Monobloc, modular, and panelable.
Manufacturing materials: St37b painted, galvanised, AISI304, 316, 316L, AL.
Airflow rates according to size and model: From 1000 m³/h to 250,000 m³/h. (For higher airflows: customised designs are available).
Emissions: <1 mg/Nm³.
Automatic cleaning systems: Using compressed air jets.
Filter sleeves: Various types, sizes, and filter materials depending on the fluid to be filtered.
Equipment for high temperatures: Special or ceramic sleeves.
Equipment for explosive atmospheres: ATEX classification.
Special equipment: Adapted to the customer’s needs.
For atmospheres with any type of suspended particles (dry, wet, oily, and fibrous), fumes, and high-temperature particles. It is applied in any industrial sector likely to emit suspended solid particles either internally or externally.
In our company, we are leaders in the manufacturing and assembly of state-of-the-art industrial filtration systems, with a specialised focus on baghouse filters. With years of experience in the industry, we provide customised solutions for each client, tailoring our offerings to the specific filtration needs of various industrial sectors. Our priority is to deliver high-performance products that ensure efficient, safe operation and comply with the most stringent environmental regulations.
Baghouse filters are essential for capturing fine particles suspended in the air. There are various types of baghouse filters, each designed to meet the specific requirements of each industry. In addition to material selection, baghouse filters can also vary in terms of size and construction type, allowing us to adapt to any type of installation.
Fabric Filter Bags (Polyester, Polypropylene, etc.)
These filters are made from synthetic materials such as polyester and polypropylene, which provide excellent wear and high-temperature resistance. They are suitable for applications where non-abrasive dry dusts are generated. Fabric filter bags can be manufactured in different sizes and lengths to suit the filtration system's needs. Their most common construction type is cylindrical, but they can also be designed in more complex configurations, such as cartridge bags or flat panels, depending on available space and airflow.
Fibreglass Filter Bags
Fibreglass filter bags are designed to withstand high temperatures, making them ideal for high-temperature applications, such as in the cement or metallurgy industries. These filters typically have a cylindrical construction and are available in a wide range of sizes, from small systems for smaller-scale processes to large systems for high-capacity industrial plants.
Anti-stick Coated Filter Bags
These filters are specially designed for conditions where the dust generated has sticky properties or tends to adhere to surfaces. The anti-stick coatings allow for greater efficiency in particle collection and make system cleaning easier. The construction type is usually cylindrical, but they can also be manufactured in specific configurations, such as pleated bags or cartridges, depending on the dust collector design. Sizes vary depending on the filtration system's capacity and the volume of air to be processed.
High Efficiency Particulate Air (HEPA) Filter Bags
HEPA filters are designed to capture extremely fine particles, achieving an efficiency of over 99.97%. They are used in sectors where extremely clean air is required, such as in the pharmaceutical, food, and electronics industries. HEPA filters typically have a more compact structure than conventional bags, but can also be designed in cylindrical or cartridge formats, with sizes ranging from small-scale applications to large industrial installations.
High Chemical Resistance Filter Bags
This type of filter is designed to withstand corrosion and the action of aggressive chemicals. They are used in chemical, petrochemical, or pharmaceutical industries where dusts may be hazardous or toxic. Filters can have a cylindrical or modular shape, with a range of sizes to suit different airflows. They can also be manufactured with special coatings to resist contact with corrosive substances.
Proper maintenance of baghouse filters is essential to ensure their effectiveness and prolong their lifespan. One of the most efficient systems for cleaning the bags is the Pulse Jet cleaning system, which is widely used in industrial applications.
The Pulse Jet is an automatic cleaning system that uses compressed air jets to remove the dust accumulated on the filter bags. This cleaning process is triggered periodically and is designed to keep the filtration system operating optimally, without the need for frequent manual intervention.
Operation: During the Pulse Jet cleaning, bursts of compressed air are directed at the filter bags, causing the accumulated dust to be expelled into the dust collector. This ensures that the bags remain free of blockages and that the filtration system's efficiency remains high throughout the process.
Advantages: The Pulse Jet system is highly efficient and cost-effective, as it significantly reduces the need for manual maintenance and improves dust collection capacity without stopping the production process. Additionally, this system minimises energy consumption and operational costs, making it an ideal choice for large-scale industrial systems.
Baghouse filters can be adapted to a wide range of sizes and construction configurations, allowing us to provide customised solutions according to each client's specific needs:
Sizes: Baghouse filters can be manufactured in a wide range of sizes, from compact filters with small capacity to large industrial filtration systems. Depending on the volume of air to be filtered and the amount of particles present, the filter size is adjusted to ensure maximum efficiency in the filtration process.
Construction Types: The most common shape of baghouse filters is cylindrical, but other configurations also exist, such as cartridge, panel, or pleated types. The choice of shape depends on factors such as the design of the dust collector system, available space in the plant, and the characteristics of the industrial process.
Modular Configurations: In many cases, baghouse filters are designed in a modular form to facilitate integration into large-scale filtration systems. This provides greater flexibility, as modules can be added or adjusted to accommodate changes in production or environmental regulations.
Baghouse filters are used in a variety of industries to control air pollution and improve working conditions. Applications include:
Cement Industry: In cement production, large amounts of dust are generated, which must be controlled to comply with environmental regulations. Baghouse filters of various sizes and shapes are essential for reducing dust emissions and improving air quality.
Metallurgical and Foundry Industry: Metal casting and welding processes generate high-temperature particles. Fibreglass and high-temperature baghouse filters are ideal for controlling these emissions. Modular filters allow for adaptation to the specific needs of each plant.
Food and Pharmaceutical Industry: These sectors require a high level of air purity. HEPA filters, available in different sizes and shapes, are perfect for capturing fine particles and keeping facilities free from contaminants.
Chemical and Petrochemical Industry: Chemical-resistant baghouse filters are crucial in these sectors to control toxic and corrosive dust. Their ability to adapt to different sizes and construction configurations ensures their effectiveness in installations of any scale.
Automotive Industry: Processes such as painting and sanding generate dust that must be removed to ensure a safe working environment. Baghouse filters, both small and large in size, are essential in these processes.
Energy and Biomass Industry: In biomass plants and other energy sources, baghouse filters are vital for reducing dust emissions and complying with environmental regulations. Modular systems allow for adaptation to the production capacity of each plant.
High efficiency in particle capture.
Reduction of pollutant emissions into the environment.
Adaptability to different sizes and construction types.
Long lifespan with proper maintenance.
Improved working conditions and safety for operators.
Compliance with environmental and air quality regulations.
Efficient maintenance thanks to the Pulse Jet cleaning system.
Why Choose Us
With extensive experience in the design, manufacture, and assembly of baghouse filters, we offer customised solutions in terms of size, shape, and material type for each industry. Our filters, equipped with Pulse Jet cleaning systems, are designed to maximise efficiency, adapt to each client's specific needs, and ensure a clean, safe environment in compliance with environmental regulations.
Contact us for more information and specialised advice.
+34 964 046 912
Calle Bélgica 29 Nave 7 - Castellón de la plana - 12006 - España